Manual 01 - Index







Service Manuals - Detailed Index
Residential Solar Information Manual

SECTION 1 : Residential Products.
    STORAGE TANKS
    COLLECTORS
    PARTS BOXES
    SOLAR I.C.S. UNIT
    ELEMENTS
    ANODES
    THIRD COLLECTOR
    HEAT CONTROL DEVICE
    OPTIMISER
    STONE GUARD
    MOUNTING BRACKETS
    GAS BOOSTER
    NON RESIDENTIAL SOLAR HOT WATER SYSTEMS
    SWIMMING POOL SOLAR HEATING SYSTEMS
    CARDIFFAIR NATURAL COOLING SYSTEM


SECTION 2 : Quality Systems and Approvals.
    ISO 9001/AS3901 QUALITY SYSTEM
    SOLAHART QUALITY POLICY STATEMENT
    NATA ACCREDITATION
    AUSTRALIAN STANDARD AS2712
    PRODUCT TEST REQUIREMENTS FOR AS2712 APPROVAL
    SUMMARY OF APPROVALS


SECTION 3 : Storage Tank Specification Models L and J
    STORAGE TANKS/ HEAT EXCHANGERS EXPLODED VIEW
    150L
    150J/JT
    150HE/HET
    180L
    180J/JT
    180HE/HET
    220L
    220J
    220HE/ HET
    300L
    300J/JT
    300HE/HET
    TECHNICAL DATA STORAGE TANKS L, J, HE & HET
    THERMOSTATS AND ELECTRICAL CONNECTIONS
    EXPLODED VIEW ELECTRICAL PARTS
    WATER CONNECTIONS
    COMBINATION INLET VALVE


SECTION 4 : Collector Specification Models L, I, J and K.
    EXPLODED VIEW
    L COLLECTOR
    I COLLECTOR
    J / K COLLECTOR
    JE / KE COLLECTOR
    TECHNICAL DATA
    COMMON
    L COLLECTOR
    I COLLECTOR
    J / K COLLECTOR


SECTION 5 : System Arrangements and Parts Kits.
    EXPLODED VIEWS:
    151L
    151J & 151K
    181L
    181J & 181K
    182J & K
    221L
    221J & 221K
    222L
    222J & 222K
    301L
    301J & 301K
    302L
    302J & 302K
    303L
    303J & 303K
    COMPLETE SYSTEM DIMENSIONS
    TANK AND COLLECTOR MOUNTING PARTS
    PARTS KIT DESCRIPTION
    READY RECKONER PARTS KITS:
    EXAMPLES
    MASTER PARTS KIT LIST
    WITH PITCH INSTALLATION
    CYCLONE / "A" FRAME INSTALLATION
    REMOTE INSTALLATION
    THIRD PANEL EXTENSION KIT


SECTION 6: Solar Product Features
    COMMON FEATURES:
    STORAGE TANK CONSTRUCTION
    VITREOUS ENAMEL
    CORROSION PROTECTION / ANODES
    LIFE OF THE ANODE
    COMPARISON WITH OTHER TANK DESIGNS
    WATER STRATIFIER
    VESSEL INSULATION
    SOLAR TEMPERATURE CONTROL
    STORAGE TANK OUTER CASING
    HOT/COLD WATER CONNECTION
    VALVES:
    PRESSURE & TEMPERATURE RELIEF VALVE
    COMBINATION INLET VALVE
    FUNCTION OF COLD RELIEF VALVE
    STOP TAP
    MODEL L:
    OPEN CIRCUIT SYSTEM
    TANK AND COLLECTOR FITTINGS
    L COLLECTOR
    MODEL J:
    CLOSED CIRCUIT JACKETED SYSTEMS
    HEAT EXCHANGER JACKET
    HEAT TRANSFER FLUID
    PR6 JACKET RELIEF VALVE
    JACKET TO COLLECTOR FITTINGS
    FLOW DIVERTER COLD PIPE
    J COLLECTOR (PAINTED NON SELECTIVE SURFACE)
    K COLLECTOR (BLACK CHROME SELECTIVE SURFACE)
    I COLLECTOR
    HEAT DUMP KIT
    HOW THE HEAT DUMP KIT OPERATES
    EFFECTS OF FROST


SECTION 7 : Solar Product Performance.
    EFFECTS OF FROST
    SOLAR THERMOSIPHON "HOW IT WORKS":
    OPEN CIRCUIT L SYSTEM THERMOSIPHON FLOW PATTERN
    CLOSED CIRCUIT J SYSTEM THERMOSIPHON FLOW PATTERN
    SCF PROGRAM:
    WHAT IS SCF
    SCF-24 SCREEN DISPLAY
    INSTALLING SCF-24 ON YOUR COMPUTER
    WORLD MAP SOLAR RADIATION GUIDE:
    MARCH / JUNE 6
    SEPTEMBER / DECEMBER
    RATED ELECTRICAL OR GAS HOT WATER DELIVERY
    COLLECTOR INSTANTANEOUS EFFICIENCY

    COLLECTOR EFFICIENCY CURVES:
    L-COLLECTOR
    I-COLLECTOR
    J-COLLECTOR
    K-COLLECTOR


SECTION 8 : Solar Gas Booster
    DESCRIPTION SOLAR GAS BOOSTER FD15-12
    FEATURES
    EXPLODED VIEW FD15-12
    TECHNICAL DATA FD 15-12


SECTION 9 : Optional Equipment and Accessories.
    OPTIMISER
    EAT DUMP KIT
    STONE GUARD
    CYCLONE FRAME
    "A" FRAME
    BOBBIN ELEMENT
    BOOSTER SWITCH
    "HOTTOP" ENERGY SAVER KIT
    COMMISSIONING KIT FOR J AND K SYSTEMS


SECTION 10 : Installation Instructions.
    INSTALLATION INSTRUCTIONS ALL MODELS
    INSTALLATION INSTRUCTIONS J & K SERIES
    HEAT DUMP KIT (Assembly and Installation)
    INSTALLATION INSTRUCTIONS L SERIES
    INSTALLATION INSTRUCTIONS CYCLONE KIT
    INSTALLATION INSTRUCTIONS HOT TOP


SECTION 11 : Fault Finding and Service
    COMMON COMPLAINTS:
    INSUFFICIENT HOT WATER (SOLAR)
    TROUBLE SHOOTING CHECK LIST
    DRAW OFF TEST PROCEDURE (SOLAR)
    INSUFFICIENT HOT WATER (AUXILIARY BOOST)
    DRAW OFF TEST PROCEDURE (AUXILIARY BOOST)
    AUXILIARY BOOSTER WATER VOLUME
    OFF PEAK ELECTRICITY SUPPLY
    OVER NIGHT TEMPERATURE STABILISATION
    DIRECT HEAT LOSS
    WATER HAMMER
    WATER DISCHARGE FROM PRESSURE &TEMPERATURE VALVE
    WATER DISCHARGE FROM COLD RELIEF VALVE
    INSUFFICIENT PRESSURE
    HYDROGEN GAS IN STORAGE TANK
    ELEMENT SWITCHED "ON" IN EMPTY TANK
    THERMOSTAT SAFETY CUT - OUT ACTIVATED
    GENERAL CONDITION REPORT
    CLOSED CIRCUIT SERVICE PRECAUTIONS
    FIVE YEARLY SERVICE PLAN
    CLOSED CIRCUIT INSPECTION
    TESTING THE TANK
    TESTING THE COLLECTORS
    REPLACE THE SACRIFICIAL ANODE
    REPLACE THE PRESSURE AND TEMPERATURE VALVE
    ELEMENT AND THERMOSTAT OPERATION
    INSPECT COLD WATER COMBINATION INLET VALVE
    CLEANING COLLECTOR AND TANK BODY
    HARD WATER AREAS
    FAULT FINDING GAS BOOSTER - FD15-12
    FAULT FINDING GAS BOOSTER - FD15


SECTION 12 : Solar I.C.S. Unit HotTop

    HOTTOP DESCRIPTION
    HOTTOP APPLICATION AND USE
    EXPLODED VIEW
    TECHNICAL DATA