Manual 01 - Section 05







Residential Solar Information Manual
Section 5 - System Arrangments and Parts Kits
EXPLODED VIEWS:

EXPLODED VIEW 151L

DWG. No. 33-7238 REV. C


EXPLODED VIEW 151J and 151K

DWG. No. 33-7240 REV. C


EXPLODED VIEW 181L

DWG. No. 33-0047 REV. V


EXPLODED VIEW 181J and 151K

DWG. No. 33-7236 REV. C


EXPLODED VIEW 182J and 182K

DWG. No. 33-7237 REV. C


EXPLODED VIEW 221L

DWG. No. 33-7441 REV. A


EXPLODED VIEW 221J and 221K

J - DWG. No. 33-7443 REV. A
K - DWG. No. 33-7444 REV. A


EXPLODED VIEW 222L

DWG. No. 33-7445 REV. A


EXPLODED VIEW 222J and 222K

J - DWG. No. 33-7447 REV. A
K - DWG. No. 33-7448 REV. A


EXPLODED VIEW 301L

DWG. No. 33-0055 REV. E


EXPLODED VIEW 301J and 301K

DWG. No. 33-7233 REV. C


EXPLODED VIEW 302L

DWG. No. 33-0043 REV. Z


EXPLODED VIEW 302J and 302K

DWG. No. 33-7234 REV. C


EXPLODED VIEW 303L

DWG. No. 33-0723 REV. D


EXPLODED VIEW 303Jand 303K

DWG. No. 33-7235 REV. C


COMPLETE SYSTEM DIMENSIONS

Click here to view image.

                              SYSTEM DIMENSIONS                               

MODEL            151L/   181L/   182L/   221L/   222L/   301L/   302L/  303L/   443L/   
                 151J/   181J/   182J/   221J/   222J/   301J/   302J/  303J/   443J/   
                 151K    181K    182K    221K    222K    301K    302K   303K    443K   

 Overall    A    1,290   1,494   1,494   1,760   1,760   2,310   2,310  2,310    3285   
Dimensions  B    1,020   1,020   2,090   1,940   2,090   1,940   2,090  3,160    3160   
   (mm)     C    1,940   1,940   1,940   1,020   1,940   1,020   1,940  1,940   1,940   
            D    2,430   2,430   2,430   1,550   2,430   1,550   2,430  2,430   2,430   
  Weight    L     70      85      120     90      122     100     135    165     185    
Empty(kg)  J/K    85      100     135     112     152     125     165    205     228  
  Weight    L     225     270     305     310     342     405     440    475     634    
 Full(kg)  J/K    240     290     330     332     372     440     485    530     679


TANK AND COLLECTOR MOUNTING PARTS

TANK CLAMP COLLECTOR RAIL


PARTS KIT DESCRIPTION

The most common parts' kits are as follows:

CLOSED CIRCUIT KIT
This contains all components required for the closed circuit, J and K Systems.

POTABLE CIRCUIT KIT
This contains all components required for the potable circuit for all Systems L, J and K (unions supplied are for (12.7 mm) 1/2" copper pipe connection).

MOUNTING KIT
This contains all components required for mounting a system on a sloped roof.

HEAT DUMP KIT
The Heat Dump Kit contains the Heat Dump Valve and all associated pipe work.

PARTS KIT ( J & K SYSTEMS)
This is a complete part box comprising a Closed Circuit Kit, Potable Circuit Kit and Mounting Kit required for a with-pitch installation.

PARTS KIT ( L SYSTEMS)
This is a complete parts box containing a Potable Circuit Kit and Mounting Kit required for a with-pitch installation

PARTS KIT FOR FRAME MOUNTING ( J & K SYSTEMS)
This contains a Closed Circuit Kit and a Potable Circuit Kit and is suitable for mounting systems on an 'A' Frame or a with-pitch Cyclone Bracket.

PARTS KIT FOR FRAME MOUNTING ( L SYSTEMS)
A similar arrangement as above but for 'L' systems.

REMOTE INSTALLATION
This refers to an installation where the tank is installed remote form and above the solar collectors (generally under the roof).


READY RECKONER PARTS KITS

The Ready Reckoner following in this section will help you select the PARTS KITS required for each type of installation.

The READY RECKONER is used as follows.

EXAMPLES:

With-Pitch Installation of a 302K system in Australia:

Components required are listed below:-

Parts Kit (Complete) Part No 104269
Heat Dump Kit        Part No 104400

OR

Closed Circuit Kit   Part No 104069
Mounting Kit         Part No 104369
Heat Dump Kit        Part No 104400
Potable Circuit Kit  Part No 104420

With-pitch Cyclone Bracket / 'A' Frame installation of a 302K system in Australia:

Components required are listed below:-

Parts Kit for Frame Mounting   Part No 104169
Heat Dump Kit                  Part No 104400
and the relevant Cyclone Kit or 'A' Frame Kit 

OR

Closed Circuit Kit             Part No 104069
Heat Dump Kit                  Part No 104400
Potable Circuit Kit            Part No 104420
and the relevant Cyclone Kit or 'A' Frame Kit 

Remote Installation of a 302K system in Europe:

Components required are listed below:-

Closed Circuit Kit (remote)    Part No 104093
Mounting Kit (remote)          Part No 104393
Potable Circuit Kit            Part No 104420

With Pitch Installation of a 302K system in USA:

Components required are listed below:-

Closed Circuit Kit             Part No 104069
Mounting Kit (USA)             Part No 104364
Heat Dump Kit                  Part No 104400
Potable Circuit Kit            Part No 104420

MASTER PARTS KIT LIST


  PART             DESCRIPTION                   SYSTEMS          
  No..                                                            

 104003   Closed Circuit Heat Exchanger Kit            151J, 151K        
 104021   Closed Circuit Heat Exchanger Kit              HE180           
 104023   Closed Circuit Heat Exchanger Kit            181J, 181K        
 104029   Closed Circuit Heat Exchanger Kit            182J, 182K        
 104061   Closed Circuit Heat Exchanger Kit              HE302           
 104063   Closed Circuit Heat Exchanger Kit            301J, 301K        
 104069   Closed Circuit Heat Exchanger Kit            302J, 302K        
 104073   Closed Circuit Heat Exchanger Kit            303J, 303K        
 104093   Closed Circuit Heat Exchanger Kit         182J, 222J, 302J,     
          (Remote)                                  182K, 222K, 302K     
 104099   Closed Circuit Heat Exchanger                303J, 303K        
          (Remote)                                            
 104120   Parts Kit for Frame Mounting Kit                181L           
 104160   Parts Kit for Frame Mounting Kit                301L           
 104163   Parts Kit for Frame Mounting Kit             301J, 301K        
 104166   Parts Kit for Frame Mounting Kit                302L           
 104169   Parts Kit for Frame Mounting Kit             302J, 302K        
 104220   Parts Kit                                       181L           
 104224   Parts Kit                                    181L (USA)        
 104260   Parts Kit                                       301L           
 104263   Parts Kit                                    301J, 301K        
 104264   Parts Kit                                    302L (USA)        
 104266   Parts Kit                                       302L           
 104269   Parts Kit                                    302J, 302K        
 104323   Mounting Kit                              151L, 151J, 151K, 181L, 181J, 181K     
 104324   Mounting Kit                              181L USA, 181J USA, 181K USA         
 104364   Mounting Kit                              302J USA, 302K USA    
 104369   Mounting Kit                              182, 221, 222, 301 & 302   
 104373   Mounting Kit                                 303J, 303K        
 104393   Mounting Kit (Remote)                        182, 222 & 302      
 104399   Mounting Kit (Remote)                        303J, 303K        
 104400   Heat Dump Kit 302K & 303K                302K & 303K        
 104410   Third Panel Extension Kit                       303            
 104412   Third Panel Extension Kit (Conetite)            303            
 104420   Potable Circuit Kit                             ALL            
          (12mm pipe connections)                                       


PARTS BOX READY RECKONER FOR WITH-PITCH INSTALLATION
(Table to be added)

PARTS BOX READY RECKONER FOR FRAME INSTALLATION
(Table to be added)

PARTS BOX READY RECKONER REMOTE INSTALLATION
(Table to be added)


THIRD PANEL EXTENSION KIT

A third collector panel can be added at a later date to most 302L, 302J and 302K installations. When adding a third panel the tank is usually kept in place, and the collectors and rail are shifted to the left hand side.

UNITS MANUFACTURED PRIOR TO AUGUST 1994

302J and 302K units manufactured prior to August 1994 with O' ring and wedge ring seal fittings can be extended by using copper extension pipes for the hot and cold collector pipes. These pipes are supplied in the Third Panel Extension Kit (Part No. 104410), together with the collector unions, collector conversion connector (to match O' ring and Teflon-coated cone connections) and an extension rail.

UNITS MANUFACTURED AFTER AUGUST 1994

When adding a third collector panel to current units with Teflon-coated cone fittings the hot and cold collector pipes and collector unions are to be discarded. The cone fittings rely on deformation of the cone into the copper tube to seal and should therefore only be used once.

For post August 1994 units the following parts should be ordered for conversion from a 302J or 302K to 303J or 302K closed circuit systems:

Collector                  J or K            Qty. 1
Cold Pipe Assy             P/No. 197156      Qty. 1 
Hot Pipe Assy              P/No. 197158      Qty. 1
Collector Connector Assy   P/No. 197121      Qty. 4
Mounting Kit               P/No. 104373      Qty. 1
 (contain all mounting parts including the extension rail)

The 302L unit can be converted to a 303L by using Extension Kit No. 105723 this is a complete part box containing all the parts needed for the conversion.